The emulsification machine is a high-performance industrial device integrating mixing, homogenization, emulsification, and vacuum degassing. It is specifically designed for the production of high-viscosity materials in the food, daily chemical, and chemical industries. The equipment adopts an advanced flip-top opening structure and vacuum emulsification technology, enabling efficient mixing, fine emulsification, and bubble-free processing of materials. This ensures that the product has a uniform, delicate texture and strong stability, making it a core piece of equipment for the production of mayonnaise, salad dressing, creams, sauces, and other similar products.
Parameter of the Vacuum Emulsifying Machine
| Parameter | Details | ||||||
| Model | FL-Lab | FL-50 | FL-100 | FL-200 | FL-300 | FL-500 | FL-1000 |
| Working Volume (L) | 5 | 50 | 100 | 200 | 300 | 500 | 1000 |
| Wall Scraping and Mixing Speed (rpm) | 0-100 | 0-72 | 0-60 | 0-45 | 0-36 | ||
| Wall Scraping and Mixing Power (kw) | 0.12 | 2.2 | 3 | 3 | 4 | 5.5 | 7.5 |
| High-speed Motor Speed (rpm) | 0-6000 | 0-4500 | |||||
| High-speed Motor Power (kw) | 4 | 18.5 | 22 | 22 | 30 | ||
| Maximum Vacuum Degree (Mpa) | -0.09 | ||||||
| Top Cover Lifting Method | Flip Cover Type, Hydraulic Lifting, Pneumatic Lifting, Electric Lifting | ||||||
| Touch Screen | 7 Inch | 10 Inch | |||||
How to Use the Emulsification Machine?
- Before Starting: Check the power supply, seals, and hygiene to ensure there are no abnormalities. Prepare the materials.
- Feeding: Open the top cover, add the raw materials, and tighten and seal the cover.
- Premixing and Heating: Turn on the low-speed scraper agitator to heat to the set temperature.
- Vacuum Emulsification: Turn on the vacuum pump to create a vacuum, start high-shear homogenization, and emulsify until smooth and uniform.
- Cooling and Discharging: Stop the shearing process, circulate cooling water to lower the temperature, and discharge the material after breaking the vacuum.
Features of the Emulsifying Machine
- Flip-top Lifting Structure: The emulsification machine supports hydraulic, pneumatic, and electric lifting methods. The flip-top design allows for a 180° wide opening of the tank, facilitating material feeding, internal cleaning, and equipment maintenance.
- Dual-Shaft Mixing System: The emulsifier mixer machine features a dual structure combining a wall-scraping low-speed mixer and a high-shear homogenizer head. The wall-scraping mixer ensures thorough mixing throughout the tank, preventing material from sticking to the walls.
- High-Vacuum Degassing Technology: The maximum vacuum level can reach -0.09 MPa, completely removing air bubbles from the material during production to prevent oxidation and deterioration. This also results in a finer, denser finished product, improving appearance and shelf-life stability.
- Intelligent Control System: The food emulsifier machine uses a Siemens PLC, Schneider Electric components, and a Siemens frequency converter, paired with a 7-10 inch high-definition touchscreen. It allows for precise control of parameters such as mixing speed, temperature, and vacuum level.
Advantages of the Emulsification Machine
- High Efficiency: A high shear speed of up to 6000 rpm enables nanoscale material refinement, significantly improving product stability and shelf life.
- Energy Saving: Optimized motor design ensures strong power while reducing energy consumption, resulting in a long service life and low failure rate.
- Convenient Maintenance: The flip-top structure simplifies the cleaning process, and the modular design facilitates the replacement of vulnerable parts, reducing maintenance costs.
- Wide Applications: The sauce emulsification machine is adaptable to a variety of complex materials, including high-viscosity, easily oxidized, and various mixed materials, offering strong versatility.
- Suitable for Multiple Scales: From 5L laboratory R&D models to 1000L industrial mass production models, it fully covers R&D, pilot production, and large-scale production scenarios, adapting to the production needs of enterprises of different sizes.
FAQ
The emulsification machine comes standard with a jacketed heating and cooling system, which can precisely control the temperature to meet the melting, emulsification, cooling and discharge processes.
The sauce emulsification machine adopts a silent motor and optimized structure, resulting in low operating noise and meeting the environmental protection standards.
The vacuum emulsifying machine is specially designed for powerful wall scraping and stirring, which can easily handle paste- like, high-viscosity, and easily sticky materials.
The emulsifying machine is guaranteed for one year, core components are supplied long-term, and lifetime maintenance is provided.
Your Trusted Partner- Foodline Machinery
We are a professional manufacturer of high-shear vacuum emulsifiers, with years of integrated experience in R&D, production, sales, and service. Our products are made of 304/316L food-grade stainless steel, and our core electrical components are from international brands such as Siemens and Schneider Electric. Manufactured in strict accordance with CE and GMP standards, our equipment offers stable performance and excellent emulsification results. Our equipment ranges from laboratory pilot- scale testing to industrial mass production, and we can customize solutions to meet specific customer processes. We provide complete installation, commissioning, operation training, and lifetime after-sales service. We export to many countries and regions worldwide and earn the long-term trust of international customers through reliable quality, high cost-effectiveness, and comprehensive after-sales support. Choosing us means choosing a stable, efficient, and worry-free emulsification production solution
