The high pressure homogenizer machine, also known as a high-pressure fluid nano homogenizer, can make the material state of suspension in ultra-high pressure, high-speed flow through the cavity having a special internal structure, so that the material’s physical, chemical and structural nature undergoes a series of changes, and ultimately achieves homogeneous results. It is an ultrafine grinding and emulsification homogenizing device. It utilizes the combined effects of pressure loss, expansion, explosion, shearing, and high-speed impact when a suspension under high pressure passes through an adjustable flow-limiting slit (homogenization valve).
Parameters of the High Pressure Homogenizer
| Parameter | Details | |||
| Model | FL250-90 | FL250-100 | Fl1000-90 | FL1500-90 |
| Rated Flow (L/h) | 250 | 250 | 1000 | 1500 |
| Max Working Pressure (MPa) | 90 | 100 | 90 | 90 |
| Rated Pressure Range (MPa) | 0–72 | 0–80 | 0–72 | 0–72 |
| Power (kW) | 7.5 | 11 | 30 | 45 |
| Weight (kg) | 700 | 700 | 1800 | 2800 |
| Dimension (L*W*H)(mm) | 1200*800*1150 | 1250*850*1150 | 1800*1150*1400 | 1800*1150*1400 |
Features of the High Pressure Homogenizer Machine
- Strong Material Refining Capability: The core homogenizing valve of the equipment has a tight initial fit between the valve core and the valve seat, allowing materials to pass through an extremely narrow slit under high pressure. Compared to the larger rotor gap of centrifugal emulsifiers, its shearing and cavitation effects are stronger, resulting in higher material performance retention.
- High Material Performance Retention: The energy of the homogenization process mainly acts on the interaction between materials, rather than the high-speed friction of mechanical parts. The overall heat generation of the material is low, which can minimize the degradation of heat-sensitive components due to high temperatures and maintain the stability of flavor, activity, and physicochemical properties of food, pharmaceuticals, and other materials.
- Stable Conveying Characteristics: The pressure homogenizer uses a positive displacement reciprocating pump as a power source, enabling continuous and stable material conveying. The flow rate is not affected by small fluctuations in material viscosity, providing constant feeding conditions for the homogenization process and ensuring batch-to-batch product quality consistency.
Advantages of the High Pressure Homogenizer Machine
- Easy Maintenance: The high pressure homogenisation features a polished all-stainless steel casing, and its detachable structure facilitates daily inspection and component maintenance. Routine maintenance simply requires circulating distilled water, pure water, or detergent after shutdown.
- Safety: The start/stop control is located on the side of the machine body, making it convenient to operate and also serving as an emergency stop switch. The main motor has a thermal-magnetic protection device that automatically cuts off power in case of overload or overheating, effectively preventing equipment damage and safety accidents.
- Convenient Feeding: The high pressure homogenizer machine relies on its own weight and self-priming force for feeding, eliminating the need for an additional feed pump. It operates solely on electricity, requiring no external water or compressed air supplies, simplifying production line layout and reducing associated costs.
- Wide Applicability: You can replace the gaskets with different materials to suit the characteristics of different materials. Standard gaskets consist of special plastics, suitable for the hygiene and corrosion resistance requirements of industries such as food, petrochemicals, and nanomaterials. Customized gaskets are also available for special working conditions.
FAQ
No. The homogenization principle of the equipment is mainly based on physical shearing and impact. The whole machine generates little heat and can effectively protect heat-sensitive materials such as proteins, active ingredients, and natural flavors.
The standard configuration features a self-priming feeding design, eliminating the need for an additional feeding pump under normal operating conditions, thus simplifying production line configuration and reducing supporting costs.
It has shock-absorbing rubber pads at the bottom, resulting in low vibration and noise during operation. The entire machine adopts a stainless steel sealed structure, providing a good user experience in the workshop.
This equipment is widely applicable to industries such as food and beverage, dairy, sauces, daily chemicals, and fine chemicals. It can process medium to low viscosity materials such as milk, juice, emulsions, coatings, and nano-slurries.
Your Trusted Partner- Foodline Machinery
Leveraging our deep industry expertise, we continuously iterate and optimize the core structure and processes of our high-pressure homogenizers, constantly improving equipment performance and lifespan. Our company possesses a complete independent R&D, production, and testing system, and all products undergo multiple rigorous tests before leaving the factory. With our leading technological strength and reliable quality, we have become a long-term equipment supplier for numerous enterprises. We are dedicated to providing our customers with high-performance, cost-effective professional equipment and technical support.
