The corn roller mill for sale is a specialized piece of equipment for flaking corn kernels. It is widely used in feed processing, animal husbandry, and deep grain processing industries. The equipment extrudes and flaks the corn, making its structure more porous and effectively improving its digestibility and absorption rate. It is energy-efficient, highly efficient, and stable in operation, making it an ideal production equipment for large-scale processing enterprises.
Parameter of the Corn Flaking Machine
| Parameter | Details | |||
| Model | FL-2T | FL-3T | FL-5T | FL-10T |
| Motor Power | 15KW * 2 | 18.5KW * 2 | 22KW * 2 | 45KW * 2 |
| Roller Size (mm) | 300*600 | 300*1000 | 400*1250 | 700*1500 |
| Output (T/D) | 40 | 70 | 120 | 240 |
| Processed Materials | Corn, Barley, Soybean | |||
| Machine Weight (T) | 2.5 | 3.5 | 5.5 | 13 |
| Dimensions (L×W×H, mm) | 2000×1150×1250 | 2000×1550×1250 | 2400×2050×1300 | 2750×2500×1600 |
How to Use the Roller Mill for Corn?
- Raw Material Processing: After cleaning and removing impurities, the corn is fed into a steam conditioning tank and treated with steam at 100–110℃ for 30–60 minutes. It allows the corn to fully expand and soften, and the starch to gelatinize.
- Flake Forming: The preheated and cooked corn is fed into a corn flaking machine. A pair of counter-rotating rollers extrude the corn into uniform flakes with a thickness of 1.5–2 mm.
- Drying and Cooling: A dryer dehydrates the flaked corn flakes and then cools them to a safe storage moisture content for easy storage and transportation.
- Finished Product Processing: The cooled corn flakes can be directly packaged or crushed and graded for use in feed production or further grain processing.
Features of the Corn Flakes Making Machine
- Precise Temperature Control: The corn roller mill for sale has a steam conditioning system. It can precisely control steam temperature and processing time to ensure complete starch gelatinization.
- Adjustable Roller Gap: The roller gap can flexibly produce corn flakes of varying thicknesses by adjusting, adapting to different farming and processing needs.
- High Degree of Automation: Continuous automated production is achieved from conditioning and pressing to drying and cooling. This reduces manual labor intensity and improves efficiency.
- Durable Structure: We make the rollers with wear-resistant alloy material and build the frame with a thickened steel plate. Suitable for long-term high-load operation, with low maintenance costs.
- Energy-Saving Design: Optimized transmission and heat recovery systems reduce energy consumption and noise. The steam corn flaking machine has a dust removal device to improve the working environment.
Advantages of the Corn Roller Mill for Sale
- Improved Digestibility: Steam treatment gelatinizes corn starch, breaking down hydrogen bonds between starch molecules and increasing the contact area with digestive juices. It significantly improves the digestibility of corn for animals, reducing feed waste.
- Improved Feed Quality: The crisp texture and rich aroma of the flaked corn increase feed intake, especially suitable for young livestock, ruminants, and aquaculture.
- Extended Shelf Life: The controlled moisture content of the dried and cooled corn flakes prevents mold and clumping. Compared to whole grains, they are more durable for storage, reducing storage losses.
- Wide Applicability: You can use our corn roller mill for feed production for pigs, cattle, sheep, shrimp, crabs and aquatic animals, as well as for deep grain processing, achieving multiple functions.
- Reduced Farming Costs: Higher digestibility means less feed required, while reducing the risk of intestinal diseases in animals. This comprehensively reduces farming costs and the feed conversion ratio.
FAQ
The corn roller mill for sale can process grains such as corn, soybeans, and wheat. Only adjust the steam parameters and the gap between the pressure rollers.
You can customize the steam flaking corn equipment. The minimum capacity can be customized to half a ton per hour, and the maximum to 10 tons per hour.
The standard thickness is 1.5–2 mm. You can adjust the machine according to your needs. However, too thin a layer will cause breakage, while too thick a layer will result in insufficient gelatinization. The appropriate thickness should be selected based on the specific application.
The corn flaking machine is fully automatic, requiring no additional technology or labor. Only one person can feed the materials.
Foodline Machinery- Food Machinery Manufacturer
We are a well-known enterprise specializing in the production, sales, and service of steam corn flaking machines. We possess standardized production facilities and precision machining equipment, achieving independent production of core components from alloy forging of pressure rollers to complete machine assembly. And we strictly control the quality of every process to ensure stable equipment operation and long service life. We also have a professional R&D team that can tailor one-stop services to meet your specific needs. Our products sell well in many countries and regions worldwide, serving thousands of feed mills, farms, and grain processing enterprises, guaranteeing both reputation and sales performance.